Fusion 40 review: design, build & ownership
The Gary Lidgard design story, the kit-cat build model, what to check on survey, and what four Fiji seasons taught us about ours.
Read the reviewWe've owned, refitted and sailed our Fusion 40 across the Pacific — and before that, we did the same research you're doing now. This blog is the honest reading we wish we'd had: what the brands are actually like, what surveys find, and where the value hides. Every post has open comments, and readers' stories are welcome too. Full disclosure: our own boat is for sale, and we'd rather earn your trust than your click.
The Gary Lidgard design story, the kit-cat build model, what to check on survey, and what four Fiji seasons taught us about ours.
Read the reviewWhat US$500k actually buys across Lagoon, Leopard, Fountaine Pajot, Bali, Nautitech and the owner-built fleet — with honest trade-offs.
See the listWhy NZ is a smart place to buy, how Cat 1 certification de-risks your purchase, GST for overseas buyers, and delivery options.
Read the guideTariffs follow the boat's country of build — and only bite when you import. Rates by origin, state taxes, and the cruising-licence route around the bill.
Read the guideEvery checklist we wish we'd had: pre-survey, survey day, sea trial, Cat 1 prep, the US tariff worksheet and seller questions — printable and boatyard-ready.
Get the packTai Tam's crew spent the night in a life raft 250 miles north of Norfolk. Where the water comes in on a cat, why sealed bulkheads buy you hours, and the first ten minutes on our boat.
Read the guideA record El Niño under the run south, Fiji and Tonga fining boats that skip the arrival notice, the new cats at Cannes, and a used-catamaran market that favours buyers.
Read the round-upOne names the season, the other names the day, and confusing them is how good crews end up in bad weather. Where the handover falls, and why a long-range chart manufactures deadlines that don't exist.
Read the guideThe window, the squash zone, waiting for the pattern, Minerva Reef, and the arrival paperwork — from four consecutive crossings.
Plan the passageNew Zealand, Australia, a Fiji cyclone pit, north, or haul out — the five options compared, and what your insurer actually requires.
Compare your optionsWe take crew on the NZ–Fiji crossings. No offshore experience needed — real watches on a Cat 1 certified boat.
Join the crewMoney, boat, people or permission. Most people spend years working hard on the wrong one — usually the boat, because it's the most enjoyable blocker and the easiest place to hide. Two honest tests to find which is really yours.
Read the guideGlobal Roam is gone and Roam Unlimited now stops 30 days after you leave home. What the August 2026 changes actually mean afloat.
Read the explainerDrag the wind speed and watch the sail plan change — reef points, headsail settings and code 0 limits — then spin the wind-angle dial for trim at every point of sail.
Open the reefing sliderPick the crew and the watch system, see the rota across the clock, and find out how much sleep each person really banks — and on which night it stops being enough.
Build your watchesDepth, tide, bow height and forecast in; chain to lay and your swing circle out, drawn to scale — with a warning if you don’t carry enough for it.
Work out your scopeTen questions about the catamaran you keep looking at. Walk away, negotiate, proceed — or not yet — plus the list of what you still need to ask.
Take the quizStarlink can’t track your boat on its own. The Tracker app vs a DataHub, the full wiring and settings, and the troubleshooting that fixes most of it.
Read the setup guideNo 30-day clock, unlimited data inside 12 nm, boats to 60 ft — and Ocean Mode tripling to US$6 a gig on 27 September. The passage maths for a Pacific season.
Read the explainerAccount localisation in Fiji, Priority-month strategy, season sequencing and the backup layer — keeping a Pacific cruise connected in 2026.
Read the playbookThe worksheets and plan picker that turn the free Starlink guides into your season plan: Personal Maritime, Roam or Priority, and what the passages will cost. Rebuilt September 2026 and now free for your email address.
See the playbookLight performance cruiser meets the world's best-selling catamaran. Weight, space, sailing feel and price-for-capability.
CompareRobertson & Caine's charter-bred workhorse against an owner-refitted kit cat — including what ex-charter surveys find.
CompareThe modern French favourite (plus Astrea 42) against a proven Pacific passage-maker at half the price.
CompareTwo opposite philosophies: Bali's one-level living concept vs a light bluewater cat built to cross oceans.
CompareThe resale myth, build variance, survey strategy — and where Nautitech, Outremer and Catana fit in the picture.
Read the guideMā Tori is the boat behind these guides — refitted 2022, Cat 1, four Fiji seasons. Viewable in NZ or Fiji.
View the listingSailed one of these boats? Crossed to Fiji yourself? Disagree with something we wrote? We publish reader stories, passage reports and well-argued counterpoints — with your byline. Send us the idea and we'll shape it together.
Prefer to just comment? Every post has a comments section at the bottom — jump in there.
Occasional updates from the crew — passages, islands, and first word when Mā Tori finds her new owners.